Products

AP Plasma equipment series 

3D 空氣打粗自動化設備 (型號:ATM3)

PRODUCT FEATURES

SIZE/

1860mm*1320mm*2150mm

PRODUCT FEATURES/

Energy Consumption: 5 kilowatts, certified by CE!
Easy-to-operate human-machine interface
Fully automated system, average processing speed for each shoe surface is 10 seconds
領先全球的高濃度、低溫極光電漿產生器
Built-in automatic detection and debugging system, ensuring 100% production yield
Exclusive development of a 3D visual scanning system, calculating the aurora spray path for different shoe types

APPLICATION FIELD

過去傳統製鞋流程需經過打粗、酸鹼洗、處理劑等前端處理以利於後續的鞋面上膠過程。然而,這些前製程會使勞工受到大量的粉塵危害,同時還會另外產生廢水汙染以及空氣汙染等問題。其中經研究報告顯示,傳統製鞋的鞋面、中底以及大底貼合過程中所需的揮發性溶劑(處理劑)是造成霧霾的主因之一。所有國際知名鞋子品牌的領導者亦開始要求製造商需著手開始處理鞋子製程中所產生的環保外部成本。因此總結上述兩項鞋業製造過程目前所需突破的問題,環保且自動化的ATM3 3D空氣打粗自動化​設備是未來鞋業製程中不可或缺的一角。

大氣電漿股份有限公司開發ATM3 3D空氣打粗自動化設備之開發目的為取代鞋子製程中的打粗以及上處理劑兩階段的製程。藉由本公司獨家開發的 3D 視覺掃描系統,針對不同的鞋型,計算出其最佳的電漿處理路徑,且配合自動偵測除錯系統可以有效排除電漿處理不完整之鞋面。與傳統打粗製程相比,經電漿處理後之鞋面與膠水之間形成更強的化學共價鍵結,換句話說,增強了不同材料之間的黏合強度。加之,配合自動化系統的導入,一隻鞋面的平均處理速度為10秒,大幅提升了過去人工打粗的生產速率,同時也避免了打粗過程中所產生的粉塵汙染問題。

On-site Production Situation
On-site Personnel Operation Situation
Successfully Mass-produced Shoe Models
ATM3設備規格
ATM3精簡製程
ATM3導入效益

ATM3 3D空氣打粗自動化設備多樣化處理能力

In the past, traditional shoemaking processes required roughing, alkaline and acidic washing, and pre-treatment to facilitate the subsequent shoe upper gluing process. However, these pre-treatment processes exposed workers to a significant amount of dust hazards, leading to additional problems such as wastewater and air pollution. Research reports have shown that volatile solvents (treatment agents) used in the traditional shoemaking process for bonding the shoe upper, midsole, and outsole are a major contributor to haze. Leaders of all internationally renowned shoe brands have started to demand that manufacturers address the environmental external costs generated during the shoe manufacturing process. Therefore, summarizing the challenges in the two aforementioned shoemaking processes, environmentally friendly and automated production equipment is an essential component for the future of the shoemaking process.